Maintenance Guide
Cleaning and Lubrication:
Regularly shut down the air compressor and disconnect the power.
Use a clean cloth or compressed air to clean the external surface, especially the radiator and cooling fan.
Check the level of lubricating oil and ensure it is within the normal range. Add or replace lubricating oil if necessary.
Filter Inspection and Replacement:
Regularly inspect the condition of air filters and oil filters. If dirt or blockage is found, replace them immediately.
Follow the manufacturer's recommendations for regular filter replacement, typically every three to six months.
Cooling System Maintenance:
Regularly inspect the cooling system to ensure that the radiator and cooling fan are clean and unobstructed.
Clean the surface of the radiator from dirt and debris to ensure effective heat dissipation.
Cylinder and Piston Seal Inspection:
Regularly inspect the condition of cylinder and piston seals to ensure they are intact and prevent gas leakage.
If damaged or worn seals are found, replace them promptly.
Troubleshooting Steps
Pressure Abnormalities
Troubleshooting Steps: Check the operation status of pressure switches and regulators, repair or replace damaged components; inspect cylinder seal conditions and replace seals if necessary.
Unusual Noise:
Troubleshooting Steps: Check for loose or worn mechanical components; tighten or replace damaged parts; inspect the balance device for failure and repair or replace malfunctioning parts.
Lubricating Oil Leakage:
Troubleshooting Steps: Check the location and extent of lubricating oil leakage; inspect seals and connecting parts for looseness or damage; tighten or replace damaged parts.
Overheating Issues:
Troubleshooting Steps: Check whether the cooling system is clean and unobstructed; clean the radiator and cooling fan; inspect the lubrication system for proper operation and ensure the circulation and heat dissipation of lubricating oil.
Maintenance and troubleshooting of piston air compressors are crucial for ensuring equipment stability and extending its service life. By conducting regular maintenance and timely troubleshooting, you can improve the reliability and production efficiency of the equipment, ensuring smooth industrial production.
We hope this guide will assist you in managing and maintaining piston air compressors effectively. If you have any questions or need further assistance, please feel free to contact Sayi.